High-frequency fatigue testing machine

I. Equipment overview:

Full digital high frequency fatigue testing machine, mainly used to test a variety of metal materials, composite materials and other resistance to fatigue fracture performance of various technical parameters, after the configuration of the corresponding fixture and accessories, can test S-N curve, KIc、JIC, CTOD, etc,It is particularly suitable for testing the fatigue characteristics or fatigue life of various components (such as plates, gears, crankshafts, threads, bolts, screws, studs, chains, connecting rods, compact stretches, valves, etc.) and components (such as operating joints, connectors, and spiral motion pairs, etc.) under alternating forces,The experiments of prefabrication crack and crack propagation are also carried out,It can complete symmetric fatigue test, asymmetric fatigue test, unidirectional tensile or compression fatigue test, programmed (block spectrum) fatigue test, waveform composite (modulated) control fatigue test, three-point bending, four-point bending, eight-point bending, torsion, quasi-static fracture toughness and plane strain fracture toughness and other fatigue tests,The fracture mechanics of CT and SEB samples were studied,You can also configure conditions for a specific environment,Complete fatigue test under complex environment such as high and low temperature, corrosion, high and low pressure。


Second, performance characteristics:

  • Dual-purpose, dual load:The static load is loaded by the ball screw driven by the motor, and the dynamic load is loaded by electromagnetic resonance, which eliminates the mutual interference between the dynamic and static loads。Combining dynamic test function with static test function, dynamic and static dual use can be realized.

  • High frequency low consumption, accurate control:High test frequency, low electromagnetic resonance energy consumption (about 3% of the electro-hydraulic servo fatigue testing machine), servo motor to achieve fast and accurate average test force control;

  • Scientific design, high strength frame:With 4 columns and 4 (2) ball screw design, the main frame has high rigidity and good stability;

  • Multiple protection, flexible expansion:The equipment is equipped with multiple protection functions, including overload protection, mechanical limit protection, driver overcurrent protection, fracture protection, frequency reduction protection, load upper and lower limits protection。Fully ensure the safety of equipment and personnel。At the same time, the device includes a T-slot workbench for easy expansion of accessory configurations。

  • Closed-loop control, accurate and reliable:DSP full digital closed-loop control, to achieve fast and accurate test force control, to ensure accurate and reliable data。

  • Real-time display, easy operation:Software control system, using C language programming, efficient and fast;Dynamic and static loads can be set separately or simultaneously during the test。At the same time, static force, cyclic force, displacement, voltage, frequency, period, pulse width, deformation and other data can be displayed in real time。


Three, can meet the standards:

  • GB/T 2611-2022 testing machine general technical requirements

  • GB/T 25917.1-2019 Uniaxial fatigue test system - Part 1: Dynamic force calibration

  • GB/T 16825.1-2022 Testing and calibration of static uniaxial testing machines for metallic materials - Part 1: Testing and calibration of force measuring systems

  • GB/T 3075-2021 Metal material fatigue test axial force control method

  • GB/T 26076-2010 Fatigue test method for axial force control of sheet metal (strip)

  • GB/T 21143-2014 Unified test method for quasi-static fracture toughness of metallic materials

  • GB/T 4161-2007 Plane strain fracture toughness of metal materials KIcTest method

  • GB/T 6398-2017 Fatigue test of metal materials fatigue crack propagation method

  • GB/T 1499.2-2018 Steel for reinforced concrete - Part 2: Hot-rolled ribbed bars

  • GB/T 5224-2023 Steel strand for prestressed concrete

  • GB/T 13682-1992 Fatigue test method for threaded fasteners

  • GB/T 20736-2006 Fatigue test method for precision roller chains

  • GB/T 3098 series standard on the mechanical properties of fasteners fatigue test requirements

  • GB/T 14212-2010 Test methods for motorcycle chains

  • GB/T 1243-2006 Short-pitch precision roller chains, sleeve chains, accessories and sprockets for transmission

  • GB/T 21839-2019 Test method for steel used in prestressed concrete

  • GB/T 28900-2022 Test methods for steel used in reinforced concrete

  • HB 5287-1996 Test method for fatigue of metal materials under axial loading

  • JB/T 5488-2015 high frequency fatigue testing machine

  • Verification regulation of JJG 556-2011 axial extension fatigue testing machine

  • ASTM E647 Standard Test Method for Measurement of Fatigue Crack Growth Rates

  • ASTM E399-2017  Standard Test Method for Linear-Elastic Plane-Strain Fracture Toughness KIc of Metallic Materials

  • ASTM E467-2008 Standard Practice for Verification of Constant Amplitude Dynamic Force in an Axial Fatigue Tes-ting System

  • ASTM E1012-2005 Standard Practice for Verification of Test Frame and Specimen Alignment UnderTensile and Compressive Axial Force Application

  • ISO 6934-4:2020 Steel for the prestressing of concrete - Part 4: Strand

  • ISO 606:2004 Short-pitch transmission precision roller and bush chains, attachments and associated chain sprockets

  • ISO 10190:2008 specifies the dimensions and mechanical properties of roller and bush chains

  • ISO 15654:2004 Fatigue Test Method for Transmission Precision Roller Chain

  • ISO 15630-3:2019 Steel for the reinforcement and prestressing of concrete - Test methods - Part 3: Prestressing steel

  • ISO 15630-1:2019 Steel for the reinforcement and prestressing of concrete - Test methods - Part 1: Reinforcing bars, wire rod and wire

  • ISO 4965:1979 Axial load fa-tigue testing machines - Dynamic force calibration - Strain gauge technique

  • ISO 204 Metallic materials—Uniaxial creep testing in tension—Method of test


Note: Only the functions and performance of the listed standards that are compatible with the ordered high-frequency fatigue testing machine are satisfied, that is, the satisfaction of the functions and performance is related to the selected host, fixture and accessories, and also to the tested sample。


4. Application fields:

Widely used in aerospace, automotive manufacturing, machinery manufacturing, petrochemical, material science and other industries of quality inspection (QC), quality analysis (QA) and research and development (R&D) Field。


5. Technical parameters


HFT504

HFT105

HFT255

HFT505

HFT106

Maximum test force

50kN

100kN

250kN

500kN

1000kN

Maximum average test force

±25kN

±50kN

±125kN

±250kN

±500kN

Maximum circulating force

±25kN

±50kN

±125kN

±250kN

±500kN

Maximum deformation*

4mm (±2mm)

4mm (±2mm)

4mm (±2mm)

2mm(±1mm)

2mm (±1mm)

Frequency range**

50~320Hz

50~320Hz

50~285Hz

50~285Hz

50~285Hz

Frequency adjustment series

6

6

8

8

8

Number of light bars directed

4

4

4

4

4

Number of drive screws

2

4

4

4

4

Screw type

Precision ball screw

Precision ball screw

Precision ball screw

Precision ball screw

Precision ball screw

Drive voltage regulation

自动

自动

自动

自动

自动

Sampling and control frequency (kHz)

10

10

10

10

10

PC communication port

网口

网口

网口

网口

网口

Sample holding method

Hydraulic automatic, manual thread

Hydraulic automatic, manual thread

Hydraulic automatic, manual thread

Hydraulic automatic, manual thread

Hydraulic automatic, manual thread

Frame rigidity (kN/mm) (at 1000mm)

180

380

380

980

980

Number of driving channels

1

3

3

3

3

Full frequency and full load

达到

达到

达到

达到

达到

Stress coaxiality

Ordinary type: better than 8%, precision type: better than 5%

Ordinary type: better than 8%, precision type: better than 5%

Ordinary type: better than 8%, precision type: better than 5%

Ordinary type: better than 8%, precision type: better than 5%

Ordinary type: better than 8%, precision type: better than 5%

Zero drift

±1.0%

±1.0%

±1.0%

±1.0%

±1.0%

Relative resolution

0.50%

0.50%

0.50%

0.50%

0.50%

Static test and average force control

Ac drive

Ac drive

Ac drive

Ac drive

Ac drive

Zero relative error of force measuring system

±0.5%

±0.5%

±0.5%

±0.5%

±0.5%

Relative error of static force indication value

Normal type: ±1.0%, precision: ±0.5%

Normal type: ±1.0%, precision: ±0.5%

Normal type: ±1.0%, precision: ±0.5%

Normal type: ±1.0%, precision: ±0.5%

Normal type: ±1.0%, precision: ±0.5%

Repeatability of static force indication

1.00%

1.00%

1.00%

1.00%

1.00%

Relative error of static force indicator

Normal type: ±1.5%, precision: ±1.0%

Normal type: ±1.5%,精密:±1.0%

Normal type: ±1.5%, precision: ±1.0%

Normal type: ±1.5%,精密:±1.0%

Normal type: ±1.5%, precision: ±1.0%

Relative error of indicating cyclic force range

Normal type: ±3.0%, precision: ±2.0%

Normal type: ±3.0%, precision: ±2.0%

Normal type: ±3.0%, precision: ±2.0%

Normal type: ±3.0%, precision: ±2.0%

Normal type: ±3.0%, precision: ±2.0%

Cyclic force range indicates repeatability

Normal type: 3.0%, precision: 2.0%

Normal type: 3.0%, precision: 2.0%

Normal type: 3.0%, precision: 2.0%

Normal type: 3.0%, precision: 2.0%

Normal type: 3.0%, precision: 2.0%

Relative error of indicating peak value of cyclic force  

Normal type: ±3.0%, precision: ±2.0%

Normal type: ±3.0%, precision: ±2.0%

Normal type: ±3.0%, precision: ±2.0%

Normal type: ±3.0%, precision: ±2.0%

Normal type: ±3.0%, precision: ±2.0%

Repeatability of peak indication of cyclic force

Normal type: 3.0%, precision: 2.0%

Normal type: 3.0%, precision: 2.0%

Normal type: 3.0%, precision: 2.0%

Normal type: 3.0%, precision: 2.0%

Normal type: 3.0%, precision: 2.0%

The cyclic force range of 10 min indicates the value variability

Normal type: 3.0%, precision: 2.0%

Normal type: 3.0%, precision: 2.0%

Normal type: 3.0%, precision: 2.0%

Normal type: 3.0%, precision: 2.0%

Normal type: 3.0%, precision: 2.0%

Variation of 10 min cyclic force peak value

Normal type: 3.0%, precision: 2.0%

Normal type: 3.0%, precision: 2.0%

Normal type: 3.0%, precision: 2.0%

Normal type: 3.0%, precision: 2.0%

Normal type: 3.0%, precision: 2.0%

Counter capacity

≥9×109

≥9×109

≥9×109

≥9×109

≥9×109

Loading rate adjustment range (mm/min)

0-550

0-450

0-550

0-250

0-250

No load maximum displacement rate (mm/min)

800

700

880

500

500

Static force control range (MPa/S

030

030

030

030

030

Repeated positioning accuracy (μm)

±8

±8

±8

±8

±8

Whether the motor has braking function

Static force loading

Servo motor

Servo motor

Servo motor

Servo motor

Servo motor

Dynamic force loading

Wear-free electromagnetic drive

Wear-free electromagnetic drive

Wear-free electromagnetic drive

Wear-free electromagnetic drive

Wear-free electromagnetic drive

Noise (dB)

≤90

≤100

≤110

≤115

≤115

Weight (without fixture) (kg)

1800

4200

4500

10500

20000

Main machine dimensions (mm) (length (depth) X width X height)

660x915x2500

685x1130x2820

820x1150x3130

1350x1350x3600

1550x1700x4200

Control cabinet size (mm) (including computer) (L (D) X W X H)

450x800x1200

550x900x1500

550x900x1500

550x900x1500

550x900x1500


* For the factory standard deformation, if you need larger or smaller, need to customize。

** For the factory standard frequency range, if you need larger or smaller, need to customize。

*** The dimensions are the net dimensions of the main engine, and the dimensions after installation should be combined with the height of the spring。





注:

1, the picture is for reference only, Wanji reserves the right to continuously update the product, the final subject to the physical;

2, according to the different configuration of the ordered product, the performance and function of the product will be different。



   It is mainly used to test various technical parameters of resistance to fatigue fracture of various metal materials and composite materials